An international team of scientists, including Prof. Monica Craciun from the Univ. of Exeter, have pioneered a new technique to embed transparent, flexible graphene electrodes into fibers commonly associated with the textile industry.

The discovery could revolutionize the creation of wearable electronic devices, such as clothing containing computers, phones and MP3 players, which are lightweight, durable and easily transportable.

The international collaborative research, which includes experts from the Centre for Graphene Science at the Univ. of Exeter, the Institute for Systems Engineering and Computers, Microsystems and Nanotechnology (INESC-MN) in Lisbon, the Univs. of Lisbon and Aveiro in Portugal and the Belgian Textile Research Centre (CenTexBel), is published in Scientific Reports.

Prof. Craciun, co-author of the research said: “This is a pivotal point in the future of wearable electronic devices. The potential has been there for a number of years, and transparent and flexible electrodes are already widely used in plastics and glass, for example. But this is the first example of a textile electrode being truly embedded in a yarn. The possibilities for its use are endless, including textile GPS systems, to biomedical monitoring, personal security or even communication tools for those who are sensory impaired. The only limits are really within our own imagination.”

At just one atom thick, graphene is the thinnest substance capable of conducting electricity. It is very flexible and is one of the strongest known materials. The race has been on for scientists and engineers to adapt graphene for the use in wearable electronic devices in recent years.

This new research has identified that “monolayer graphene”, which has exceptional electrical, mechanical and optical properties, make it a highly attractive proposition as a transparent electrode for applications in wearable electronics. In this work graphene was created by a growth method called chemical vapor deposition (CVD) onto copper foil, using a state-of-the-art nanoCVD system recently developed by Moorfield.

The collaborative team established a technique to transfer graphene from the copper foils to a polypropylene fiber already commonly used in the textile industry.

Dr. Helena Alves who led the research team from INESC-MN and the Univ. of Aveiro said: “The concept of wearable technology is emerging, but so far having fully textile-embedded transparent and flexible technology is currently non-existing. Therefore, the development of processes and engineering for the integration of graphene in textiles would give rise to a new universe of commercial applications. “

Dr. Ana Neves, Associate Research Fellow in Prof Craciun’s team from Exeter’s Engineering Dept. and former postdoctoral researcher at INESC added: “We are surrounded by fabrics, the carpet floors in our homes or offices, the seats in our cars, and obviously all our garments and clothing accessories. The incorporation of electronic devices on fabrics would certainly be a game-changer in modern technology.

“All electronic devices need wiring, so the first issue to be address in this strategy is the development of conducting textile fibers while keeping the same aspect, comfort and lightness. The methodology that we have developed to prepare transparent and conductive textile fibers by coating them with graphene will now open way to the integration of electronic devices on these textile fibers.”

Dr. Isabel De Schrijver, an expert of smart textiles from CenTexBel said: “Successful manufacturing of wearable electronics has the potential for a disruptive technology with a wide array of potential new applications. We are very excited about the potential of this breakthrough and look forward to seeing where it can take the electronics industry in the future.”

Prof. Saverio Russo, co-author and also from the Univ. of Exeter, added: “This breakthrough will also nurture the birth of novel and transformative research directions benefitting a wide range of sectors ranging from defense to health care. “

In 2012 Professor Craciun and Professor Russo, from the Univ. of Exeter’s Centre for Graphene Science, discovered GraphExeter—sandwiched molecules of ferric chloride between two graphene layers which makes a whole new system that is the best known transparent material able to conduct electricity. The same team recently discovered that GraphExeter is also more stable than many transparent conductors commonly used by, for example, the display industry.

Source: Univ. of Exeter