Research & Development World

  • R&D World Home
  • Topics
    • Aerospace
    • Automotive
    • Biotech
    • Careers
    • Chemistry
    • Environment
    • Energy
    • Life Science
    • Material Science
    • R&D Management
    • Physics
  • Technology
    • 3D Printing
    • A.I./Robotics
    • Software
    • Battery Technology
    • Controlled Environments
      • Cleanrooms
      • Graphene
      • Lasers
      • Regulations/Standards
      • Sensors
    • Imaging
    • Nanotechnology
    • Scientific Computing
      • Big Data
      • HPC/Supercomputing
      • Informatics
      • Security
    • Semiconductors
  • R&D Market Pulse
  • R&D 100
    • Call for Nominations: The 2025 R&D 100 Awards
    • R&D 100 Awards Event
    • R&D 100 Submissions
    • Winner Archive
    • Explore the 2024 R&D 100 award winners and finalists
  • Resources
    • Research Reports
    • Digital Issues
    • R&D Index
    • Subscribe
    • Video
    • Webinars
  • Global Funding Forecast
  • Top Labs
  • Advertise
  • SUBSCRIBE

Featured R&D 100 Award Winner: Direct Remote Laser Welding Process and System

By R&D Magazine | March 21, 2017

Zinc-coated steels provide excellent corrosion resistance and improved formability, which are widely used in the automotive industry. The challenges for application of zinc-coated steels are the corresponding welding issues. The common way they’re used in the automotive industry is resistance spot welding (RSW). When RSW of the zinc coated steels, the selection of the weld guns and electrodes are dependent on the materials gauges and grades. The Direct Remote Laser Welding Process and System, which won an R&D 100 award in 2016, is a remote laser welding system that produces high-integrity welds in coated steels such as zinc coated steels rapidly, by translating the laser beam on the fly with specific beam travel patterns in order to produce the welds with different shapes such as spot, stich, oval or staple. Compared to RSW, laser welding is a single-sided process. However, it is significant challenge to laser weld zinc coated steels in zero-gap lap joint configuration. The highly-pressurized zinc vapor is produced during the welding process because the zinc has lower boiling point (906 Celsius degree) than the melting point of steel (more than 1300 Celsius degree).

Each year for more than 50 years, R&D Magazine has honored the 100 best innovations in research and development. We are currently accepting applications for the 2017 R&D 100 Awards. Innovators with an exceptional product developed between January 1, 2016 and March 31, 2017 should apply. Submissions close April 14, 2017

For information on the 55th Annual R&D 100 Awards and to enter visit http://www.rd100conference.com

Related Articles Read More >

2024’s R&D 100 Researcher of the Year on the drive that inspired him to create digital twins of 141 million buildings
R&D 100 Awards
The 2025 R&D 100 Awards are now open for nominations
R&D 100 Awards
Call for Nominations: The 2025 R&D 100 Awards
R&D 100 winner of the day: Berelex Green eco-friendly, antiviral, antifungal, and antibacterial paint
rd newsletter
EXPAND YOUR KNOWLEDGE AND STAY CONNECTED
Get the latest info on technologies, trends, and strategies in Research & Development.
RD 25 Power Index

R&D World Digital Issues

Fall 2024 issue

Browse the most current issue of R&D World and back issues in an easy to use high quality format. Clip, share and download with the leading R&D magazine today.

Research & Development World
  • Subscribe to R&D World Magazine
  • Enews Sign Up
  • Contact Us
  • About Us
  • Drug Discovery & Development
  • Pharmaceutical Processing
  • Global Funding Forecast

Copyright © 2025 WTWH Media LLC. All Rights Reserved. The material on this site may not be reproduced, distributed, transmitted, cached or otherwise used, except with the prior written permission of WTWH Media
Privacy Policy | Advertising | About Us

Search R&D World

  • R&D World Home
  • Topics
    • Aerospace
    • Automotive
    • Biotech
    • Careers
    • Chemistry
    • Environment
    • Energy
    • Life Science
    • Material Science
    • R&D Management
    • Physics
  • Technology
    • 3D Printing
    • A.I./Robotics
    • Software
    • Battery Technology
    • Controlled Environments
      • Cleanrooms
      • Graphene
      • Lasers
      • Regulations/Standards
      • Sensors
    • Imaging
    • Nanotechnology
    • Scientific Computing
      • Big Data
      • HPC/Supercomputing
      • Informatics
      • Security
    • Semiconductors
  • R&D Market Pulse
  • R&D 100
    • Call for Nominations: The 2025 R&D 100 Awards
    • R&D 100 Awards Event
    • R&D 100 Submissions
    • Winner Archive
    • Explore the 2024 R&D 100 award winners and finalists
  • Resources
    • Research Reports
    • Digital Issues
    • R&D Index
    • Subscribe
    • Video
    • Webinars
  • Global Funding Forecast
  • Top Labs
  • Advertise
  • SUBSCRIBE