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Bostik and Polytec PT launch new TCA range to spur innovation in battery design

By Heather Hall | June 7, 2023

Bostik and Polytec PT have collarborated to launch a new range of thermal conductive adhesives (TCA) to address the challenge of thermal management in the latest Cell-to-Pack (CTP) battery design for e-mobility solutions.

Thermal management is vital to ensuring the operating temperature of EV-battery systems remains between 20° C and 40° C for optimum battery life and performance. Thermal interface materials (TIM) such as TCAs are essential to battery design to ensure a robust thermal connection between the battery/cell environment and the cooling elements. With the trend towards fast charging for e-mobility, the importance of thermal management — and TIMs — is increasing significantly.

The new XPU TCA 202 is a two-component, polyurethane-based adhesive specifically designed for heat dissipation in battery pack assemblies. It perfectly tackles the challenge to balance thermal conductivity with high mechanical strength while maintaining good levels of flexibility thanks to high elongation.

Its low-monomer content allows it to meet the most stringent regulations and enables easy product handling without specific training.

At a practical level it is also fast and easy to process through automatic mixing, dosing, and dispensing equipment. It adheres well to most substrates without using a primer, and cures at room temperature.

The launch follows the recent announcement on May 17 of the planned acquisition of Polytec PT by Arkema.

“Polytec PT has proven expertise in TIMs which are key to enable fast charging of the battery and efficient dissipation of the heat. The combined strength and expertise of both companies opens a new chapter for engineers in battery systems’ design,” said Achim Wiessler, managing director of Polytec PT, who believes this will be the first in a new series of innovations for battery design.

“With Polytec PT’s expertise in thermal conductive materials and Bostik’s expertise in structural polyurethane adhesives, we strengthen our offer with innovative TIM solutions to our customers in the EV battery market,” said Guillaume Desurmont SVP at Bostik, who says the launch of the new TCA is the first outcome of a fruitful collaboration between Bostik and Polytec PT for several months.

For more information, visit www.bostik.com

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