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Claims of transparent aluminum have some scratching their heads

By Brian Buntz | February 19, 2025

From Langmuir

A recent paper published in Langmuir claims that a low-voltage droplet-scale anodization process can convert ordinary aluminum into an amorphous, transparent oxide layer—reigniting talk of “transparent aluminum.”

But the online response, including Hackaday’s skeptical coverage, shows many are scratching their heads over whether this is a game-changing technique or merely a thin—and not entirely new—twist on conventional anodizing. In the Hackaday comment section, skepticism mixes with playful nods to sci‐fi references. One user jokes, “Perhaps ChatGPT watched too many Star Trek movies.” (Incidentally, in the Star Trek universe, transparent aluminum wasn’t invented until the 2130s.) Another Hacaday user conceded that “I’ll agree that the cover image [ed note: also shown at right] looks a bit odd, but I don’t think the chemistry is too weird,” clarifying that we may be dealing with a thin aluminum film rather than a bulk conversion. A more dismissive voice calls the paper “just not very exciting,” pointing out that “Electrochemical transformation of aluminum to alumina is indeed industry standard.” Still others raise suspicions, asking, “Do they prove that it is not just hole[s] in alu layer eaten by acid?”

In their paper, the researchers from Ateneo de Manila University maintain that “droplet-scale anodization” can pave a more environmentally friendly way toward transparent metal-oxide films—yet questions remain about just how transformative this approach may be.

According to the paper’s authors, the “droplet-scale anodization” process relies on gently applying just 2 volts of electricity for around 10 minutes while controlling the position of a small acid droplet via electrowetting. This local approach, they say, allows a thin, uniform film of aluminum oxide or hydroxide to develop—ultimately appearing transparent. Using techniques like X-ray photoelectron spectroscopy, the team observed how various aluminum compounds (Al(OH), AlO(OH), and Al2O3) form and dissolve before eventually stabilizing into an amorphous, nanoporous layer. They also noted that surface roughness dropped as anodization time increased. The authors suggest this could pave the way to more eco-friendly, cost-effective production of transparent metal-oxide films in electronics and similar applications.

Meanwhile, an article published by The American Ceramic Society in 2019 (titled “Transparent aluminum—from Star Trek to (almost) reality”) highlights that real-life “transparent aluminum” typically comes from advanced aluminum-based ceramics rather than pure elemental aluminum. Compounds like aluminum oxynitride (ALON) and magnesium aluminate spinel exhibit glass-like clarity and impressive hardness, even passing ballistic tests that shatter conventional bullet-resistant glass. Although these modern ceramics differ chemically from the fictional Star Trek material, they illustrate how researchers have approached the idea of “transparent aluminum” for decades — often by exploring crystalline structures rather than a simple anodized metal layer.

The prospect of transparent aluminum oxide promises a blend of metal-like durability and glass-like clarity that, if realized at commercial scale, could reshape industries such as optics, electronics, and construction. Think of high-strength windows, advanced touchscreens or protective coatings for sensors—applications where materials need to withstand wear while allowing light to pass through.

In any event, anodizing aluminum to create a protective layer is nothing new—industry has done it for decades to boost corrosion resistance, typically yielding opaque results. The aim of achieving transparency, however, often involves more specialized tweaks, like higher voltages or unique electrolytes, which can inflate costs or environmental footprints. The paper’s droplet-scale anodization method, driven by just 2 volts and a tiny acid droplet maneuvered via electrowetting, pitches itself as a leaner, greener alternative, forming a thin, amorphous layer of aluminum oxide. Yet, as skeptics note, localized anodization isn’t entirely uncharted territory; prior research has explored similar small-scale techniques. What sets this apart—or whether it truly does—will depend on rigorous side-by-side comparisons with established methods.

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