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Compact AI model lets popular ESP32 microcontroller predict network failures and memory leaks in real time

By Brian Buntz | May 28, 2025

ESP32-DEVKITC-VIE

ESP32-DEVKITC-VIE

Santa Clara-based startup OTAinfo has introduced an on-device AI system designed to enhance reliability on Espressif’s popular and low-cost ESP32 microcontrollers. The embedded intelligence layer, which the company compared in a LinkedIn post to “ChatGPT for ESP32,” runs entirely within the device’s firmware using only 32 kb of memory to predict network communication failures and prevent memory leaks in real-time. Unlike cloud-based AI offerings, OTAinfo’s system provides instant predictions about function call success rates without requiring internet connectivity, potentially reducing failed network attempts by up to 78% according to the company’s testing.

While OTAinfo is targeting dramatically different use cases than large language models like ChatGPT, the comparison highlights a broader shift toward bringing AI capabilities directly to edge devices, which has been years in the making. Advanced chip technology and ever-more efficient large language models are helping drive momentum, with industry estimates suggesting that more than half of all data will be generated by edge devices this year.

The technical challenge of squeezing useful machine learning into microcontroller-class hardware, devices that typically cost under $20 and have limited processing power, represents a different kind of breakthrough than scaling up cloud-based models. For IoT developers, having predictive intelligence running locally could mean the difference between a device that gracefully handles network hiccups and memory constraints versus one that crashes or drains its battery attempting failed operations.

According to a readme file on Hugging Face, the system monitors six core parameters to make its predictions: battery level, available heap memory (specifically heap_largest_free_block and free_heap_size), Wi-Fi signal strength, CPU temperature, and charging status. According to the company’s documentation, the model, trained for 5 epochs, achieves about 98.9% accuracy using a synthetic dataset based on three years of internal operational data from ESP32 devices. The TensorFlow Lite-based system requires less than 300KB of RAM and can fit within 1.2MB of flash storage.

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